Industry · Glass & ceramics manufacturing

Solar panels for glass and ceramics manufacturing (UK)

Glass and ceramics manufacturing sits within the UK's hardest-to-decarbonise sectors, largely because of gas-fired furnaces. But ancillary loads — batching, forming, annealing, decoration, packaging — are all electric, and solar plus battery cuts operating costs while the sector migrates furnaces to electric or hydrogen.

Glass & ceramics manufacturing — sector snapshot

Typical consumption
500,000–4,000,000 kWh/year on electric loads (excl. gas)
Typical system size
150 kWp–1 MWp
Annual saving
£30,000–£240,000/year
Payback
4–5.5 years after Full Expensing

Why solar fits glass & ceramics manufacturing

  • Electric ancillary loads run in daytime shifts.
  • Compressor loads on air-forming lines match solar profile.
  • IETF and UK Industrial Decarbonisation programmes prioritise the sector.
  • Automotive and construction customers demand embodied-carbon data.
  • Large single-span factory roofs common across the Stoke and Merseyside clusters.

Design considerations

  • Heat impacts on nearby cabling — avoid routing near furnace zones.
  • Fine airborne particulate on some sites — dust-clean panels annually.
  • Peak process loads (kiln batching, decoration ovens) covered by battery.

Funding routes

Full Expensing on the solar side; IETF and Industrial Energy Efficiency Accelerator (IEEA) grants often fund the wider decarbonisation package.

Related reading

FAQ — solar for glass & ceramics manufacturing

Can solar offset a glass furnace?

Not directly — furnaces are typically gas or electric-arc at MW scale. Solar offsets ancillary loads (batching, forming, packaging), typically 25–40% of a plant's electricity bill.

Is dust deposition on panels a problem?

In heavy-particulate zones, panel output can drop 3–8% between cleans. An annual clean typically restores 95%+ of design output.

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